Quality Check Manual

  • Last Created On Jul 02, 2025
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  • Step 1. Go to Quality module → Checks → Click “New” to create a new Quality Check
  • Step 2. In the Add Quality Check, fill in the following detail:
    • Quality Check Number: Automatically generated using the prefix defined in the system settings. You may manually override the number if needed.
    • Quality Control point (Optional)Select an existing QCP if this Quality Check is based on a predefined control point.  If a QCP is selected, several fields such as Item, Control per, Operation, Type, Instructions, Message If Failure, and Note will be automatically filled using QCP values.
    • Name: Enter the name of the Quality Check.
    • Item: Select the product being inspected. If a QCP is selected, this field will be auto-filled. If left blank, the check can apply to all products within the selected operation.
    • Control per: select an option from the drop down.  This field will auto-fill if a QCP is selected
      • Operation: Check applies to the entire operation (ex. delivery order) and all products within it.
      • Product: Check is performed for each unit of each product involved in the operation. (ex. every unit of a product within a delivery order).
      • Quantity: Check is performed based on quantity — either fully or partially using a percentage. (ex. one check for five units of a product within a delivery order).
    • Partial Transfer Test (only for Quantity control): Enable this checkbox to activate partial quantity inspection. A field labeled Percentage (% of products) will appear — enter the percentage of the product quantity to inspect. ⚠️ If the Partial Transfer Test box is not checked, a quality check will be generated for the entire quantity of the product.
    • Failure Location (Visible when Control per = Quantity): Defines where failed items should be transferred. This location must be selected from warehouse, and the list is created from the Warehouse menu in the Inventory module.
    • Operation: Select the operation that triggers the quality check. If a QCP is selected, this field is auto-filled.
      • Receipts: → Field Goods Receipt appears → Select a relevant Inventory Receiving voucher. If an Item is selected, only matching goods receipts will appear.
      • Internal Transfers: → Field Internal Delivery appears → Select a relevant internal delivery voucher. Item filter applies as above.
      • Delivery Orders: → Field Goods Delivery appears → Select a relevant Inventory Delivery voucher. Item filter applies as above.
      • Manufacturing: → Field Work Order appears → Select a relevant manufacturing work order. If a product is selected, only work orders for that product will be shown.
    • Team: Assign a Quality Control Team responsible for managing the Quality Check. Team list is configured under Settings → Teams.
    • Type: Select the inspection method. Each type determines the data input required during the check:
      • Instructions: Provides detailed instructions for staff on how to perform the quality check.
      • Take a Picture: Requires the operator to attach a photo of the product for the quality team to review later
      • Register Consumed Materials: Allows the operator to log materials that were consumed during the process.
      • Register Production: Requires the operator to record the quantity of finished products, including serial or lot numbers.
      • Pass Fail: Simple evaluation to confirm if a product passes. If selected, the “Message If Failure” field will appear, allowing you to define guidance for failed results.
      • Measure: Requires the operator to take and record a measurement. The result must fall within an acceptable range for the check to pass. Selecting this type will display the following additional fields: Type of Unit of Measurement, Norm, Unit of Measurement, Tolerance From, Tolerance To, and Message If Failure.
        • Type of Unit of Measurement: Select from predefined unit types
        • Norm: Target (standard) value
        • Unit of Measurement: enter the app  ropriate unit name, e.g., mm, kg.
        • Tolerance From / To: Define the minimum and maximum acceptable measurement range
        • Message If Failure: Message shown if the measurement is out of tolerance
    • Company: Specify the company that owns the product being inspected.
    • Instructions: Enter detailed step-by-step instructions on how the quality check should be performed. These will be shown in the QC screen during execution.
    • Message If Failure: Define the message that will be shown if the quality check fails. For example, entering “Create a Quality Alert” will instruct the staff on the next step to take in the event of failure. This ensures a clear and immediate response to non-compliance. This field is only displayed when the Type is set to either Pass Fail or Measure.
    • Note: Use this field to provide internal notes or background context about the quality check (who created it, why it was created, etc.).
    • Attachment: Upload relevant supporting documents, such as work instructions, checklists, or diagrams, that guide the execution of the quality checks generated by this QC.
  • Step 3. Once all required fields are completed, click Save.
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